Welding & Brazing Engineer
- Lead welding and brazing process development, qualification, and continuous improvement for aerospace hardware
- Create and maintain process specifications, procedures, and work instructions; ensure compliance to applicable standards (e.g., AWS, ASME, NADCAP)
- Plan and execute PQR/WPQ, brazing procedure qualifications, and special process audits; support NADCAP readiness and corrective actions
- Analyze non-conformances; lead root cause and corrective action (5-Why, Fishbone, PFMEA) to prevent recurrence
- Partner with design engineering on DFM/DFA for welded/brazed assemblies; define critical characteristics and acceptance criteria
- Develop and optimize parameters for GTAW/TIG, MIG/GMAW, resistance spot, laser welding, vacuum/inert-atmosphere brazing, and related processes
- Select and qualify filler metals, fluxes, fixtures, and consumables; manage heat-treat and post-weld processes (PWHT, stress relief)
- Implement statistical process control and capability studies; maintain process health dashboards and metrics
- Support supplier development and on-site technical reviews; resolve supplier quality issues and drive standard work
- Ensure rigorous adherence to EHS policies and special process controls to protect people, product, and compliance
- Bachelor's degree in Welding Engineering, Materials/Metallurgy, or Mechanical Engineering (or high school diploma/GED and 7 years of welding and/or brazing experience in a regulated manufacturing environment (aerospace, defense, energy, or automotive))
- Minimum 3 years of hands-on welding and/or brazing experience in a regulated manufacturing environment (aerospace, defense, energy, or automotive)
- Proficiency with at least two of: GTAW/TIG, laser welding, resistance welding, vacuum/inert brazing, induction brazing
- Demonstrated experience with procedure development, qualification records, and operator qualifications
- Working knowledge of AWS D17.1/D17.2, and NADCAP special process requirements
- Experience with metallography, NDT (PT/MT/RT/UT/ET), and interpreting engineering drawings and GD&T
- Data-driven problem solving using SPC, process capability
- Strong communication skills and cross-functional collaboration
- Aerospace materials experience (nickel superalloys, titanium, stainless steels, aluminum) and high-temperature brazing alloys
- Hands-on fixture design, thermal cycle development, and vacuum furnace operation
- Prior supplier development and NADCAP audit preparation experience
- Certifications: CWI/CWE, AWS D17.1 endorsement, or equivalent
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