Thermal Protection Systems Engineer II
- Design, develop, and qualify advanced Thermal Protection System (TPS) materials for reusable launch vehicles and spacecraft.
- Collaborate cross-functionally with design, structures, manufacturing, and test teams to optimize TPS materials and processes for manufacturability, performance, and cost.
- Lead material characterization, process development, and qualification activities for ablative, insulative, and reusable TPS materials.
- Author and execute test plans for material property validation, including thermal, mechanical, and environmental testing.
- Support root-cause analysis and resolution of technical challenges related to TPS material failures or process deviations.
- Generate material specifications, process documentation, and support configuration management for flight products.
- Interface with suppliers for raw material selection, processing methods, and quality assurance.
- Stay current with advancements in TPS technologies and aerospace materials, recommending improvements and new technologies as appropriate.
- Present technical results, risks, and recommendations to internal stakeholders and external customers. Minimum Qualifications:
- Bachelor's degree or higher in Materials Science, Chemical Engineering, Mechanical Engineering, Aerospace Engineering, or related field.
- 2+ years of experience with TPS material development, composite materials, or high-temperature aerospace materials and processes.
- Working knowledge of TPS material systems such as ablatives, ceramics, ceramic matrix composites, insulators, and/or coatings.
- Experience with material characterization and laboratory testing (thermal analysis, TGA/DSC, SEM, etc.).
- Hands-on experience with process development, scale-up, and manufacturing of aerospace materials.
- Ability to interpret engineering drawings, material specifications, and process documentation.
- Proficiency with data analysis tools (e.g., MATLAB, Python, Excel) for experimental results interpretation.
- Strong written and verbal communication skills.
- Ability to work collaboratively in a fast-paced, team-oriented environment.
- Must be a U.S. citizen or national, U.S. permanent resident (current Green Card holder), or lawfully admitted into the U.S. as a refugee or granted asylum.
- Ability to earn trust, maintain positive and professional relationships, and contribute to a culture of inclusion
- Knowledge of manufacturing, assembly, integration, and qualification testing of spacecraft TPS elements.
- Experience with extreme environments materials development.
- Experience specifying and justifying thermal margins and test sequences for aerospace materials systems.
- Demonstrated track record in the full lifecycle management of TPS components and subsystems within Aerospace or a related field.
- Experience in component modeling and thermal analysis.
- Required for all positions: Blue's Standard Background Check
- Required for Certain Job Profiles: Defense Biometric Identification System (DBIDS) background check if at any time the role requires one to be on a military installation
- Required for Certain Job Profiles: Drivers who operate Commercial Motor Vehicles with a Gross Vehicle Weight (GVW), Gross Vehicle Weight Rating (GVWR) or combination of power unit and trailer that meets or exceeds 10,001 lbs. and/or transports placardable amounts of hazardous materials by ground in any vehicle on a public road while in commerce, may be subject to additional Federal Motor Carrier Safety Regulations including: Driver Qualification Files, Medical Certification, Road Test, Hours of Service, Drug and Alcohol Testing (CDL drivers only), vehicle inspection requirements, CDL requirements (if applicable) and hazardous materials transportation/shipping training.
- Benefits include: Medical, dental, vision, basic and supplemental life insurance, paid parental leave, short and long-term disability, 401(k) with a company match of up to 5%, and an Education Support Program.
- Paid Time Off: Up to four (4) weeks per year based on weekly scheduled hours, and up to 14 company-paid holidays.
- Discretionary bonus: Bonuses are designed to reward individual contributions as well as allow employees to share in company results.
- Eligibility for benefits varies by role type, please check with your recruiter for a comprehensive list of the benefits available for this role.
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