Senior Mechanical Engineer
Senior Mechanical Engineer
Location: Orlando, FL
Position Overview
We are seeking an experienced Senior Mechanical Engineer to lead the mechanical design and execution of large-scale, complex projects. In this role, you will own mechanical systems from initial concept through installation and commissioning, applying deep technical expertise in system design, analysis, safety, and integration. This position offers the opportunity to work on high-impact projects in a multidisciplinary environment where safety, reliability, and innovation are paramount.
Key Responsibilities
- Lead mechanical system design from a blank sheet of paper, developing concepts and detailed designs that meet project requirements.
- Perform engineering analyses and calculations, including stress, fatigue, load, acceleration, reliability, life expectancy, and tolerance studies.
- Design safety-critical components and implement redundant mitigation strategies to enhance system safety and reliability.
- Develop mechanical systems involving complex motion and integration with automated systems.
- Create and maintain 3D models and detailed designs using CAD software (SolidWorks preferred).
- Collaborate closely with multidisciplinary teams to support system integration and design modifications.
- Manage vendor scope and ensure compliance with contractual, safety, and functional requirements.
- Ensure designs comply with applicable local, government, client, and industry codes and standards.
- Conduct technical risk assessments and develop mitigation strategies.
- Design, analyze, and troubleshoot pneumatic and hydraulic systems.
- Support mechanical system installation, commissioning, and acceptance testing, including off-shift support as required.
- Produce comprehensive technical documentation, including:Description of OperationsMechanical design descriptionsAnalysis and calculation reportsImplementation and acceptance test plansRoutine maintenance and job plans
Qualifications
Education
- Bachelor’s degree in Mechanical Engineering required.
- Degrees in other engineering disciplines may be considered only if professional experience is directly related to mechanical engineering.
Experience
- 10+ years of progressive experience in mechanical engineering roles.
- Minimum of 3+ years of experience designing systems from scratch or performing major system redesigns (50%+ redesign).
- Demonstrated experience applying GD&T to large-scale or high-duty-cycle systems with fatigue considerations.
- Experience with ASTM standards, safety engineering, and the attractions industry is strongly preferred.
- Knowledge of ride system design for guest-facing attractions is a plus.
Core Competencies
- Strong system-level design and analytical skills
- Excellent written and verbal communication
- Highly organized with strong planning and prioritization abilities
- Effective problem solver and decision-maker
- Comfortable working in fast-paced, multidisciplinary environments
- Customer-focused with attention to detail and quality
Technical Skills
- Proficiency in Microsoft Windows and Microsoft Office applications
- Experience working with 3D CAD and mechanical analysis tools
Travel & Work Environment
- Travel: Up to 30% in peak project periods (historically closer to 10%).
- Work Location: Primarily on-site at client locations (5 days per week).
- Environment: Office, on-site industrial, and construction environments.
Physical & Working Requirements
- Ability to see (including color perception), hear, speak clearly, and perform fine motor tasks.
- Ability to lift, climb, push, pull, drive, and safely mount/dismount equipment as required.
- Frequent computer and office equipment use.
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