Mechanical Engineer
- Lead the mechanical design of battery modules and enclosures with a focus on thermal management, structural integrity, and safety
- Translate early concepts into robust, production-ready designs
- Partner closely with Electrical Engineering to design busbars, wire harnesses, and PCB mounting solutions
- Ensure proper creepage and clearance for high-voltage applications
- Create detailed blueprint drawings and technical specifications
- Perform QA/QC reviews of peer designs to ensure accuracy and manufacturability
- Apply GD&T (ASME Y14.5) to ensure proper fit and function
- Lead DFMEA sessions to proactively identify and mitigate risk
- Develop and execute DVP&R plans
- Oversee physical testing for vibration, thermal performance, ingress protection, and crash requirements
- Develop comprehensive assembly documentation
- Provide hands-on support on the manufacturing floor
- Troubleshoot production challenges using 8D root-cause analysis
- Serve as a technical mentor to junior engineers and designers
- Help train team members on CAD best practices and SOPs
- Act as Project Engineer for assigned product lines, coordinating with vendors and cross-functional teams (Electrical, Thermal, Software)
- Bachelor’s degree in Mechanical Engineering or a related technical field
- 3+ years of professional mechanical design experience (Battery systems, automotive, power conversion, or aerospace experience strongly preferred)
- Expert-level proficiency in SolidWorks or Autodesk Inventor (CSWA/CSWP or equivalent certification a plus)
- Strong understanding of:
- Material selection (plastics, sheet metal, busbars)
- Thermal interface materials
- DFM/DFA best practices
- Experience with lithium-based battery systems
- Background in Formula SAE, Solar Car, or similar hands-on engineering competitions
- A mindset that views challenges as opportunities to innovate and improve
- Innovative products that make a real-world impact
- End-to-end engineering exposure—from concept through production
- A collaborative, technically driven culture
- Opportunity to grow into technical leadership roles
- Competitive compensation and benefits
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